Methods for Fabrication of Self/Free Standing Nanocellulose (NC)-Nano Montmorillonite (N-MMT) Composite Films/Sheets — A Review

Abstract

Plastic pollution looms large as a formidable foe to the environment. Enter cellulose nanofibers, the shining stars in the quest for innovative, eco-friendly paper-based packaging that is not just renewable, but also recyclable and biodegradable. These cellulose wonders boast impressively low oxygen permeability, but when it comes to water vapor, they fall short compared to traditional packaging plastics like LDPE. To tackle this challenge, researchers have been crafting composites by blending cellulose nanofibers with inorganic nanoparticles, such as Montmorillonite clay, which helps to curb water vapor permeability. However, this clever addition comes with a catch — it further complicates the already tricky drainage process during layer formation via vacuum filtration. This review delves into the complex world of nano cellulose-nano-MMT (Montmorillonite) composites, examining their preparation processes, unique characteristics, wide-ranging uses, and their significant contribution to promoting circular economy principles. By combining cellulose nanomaterials with MMT, a synergistic approach is taken to develop a new composite material with improved mechanical, thermal, and barrier properties. Various fabrication techniques are explored, including solution blending, in-situ polymerization, and electrospinning, allowing for customized design and optimization of the composite material. The review discusses how the nano cellulose-MMT composite demonstrates enhanced mechanical strength, thermal stability, and barrier properties, positioning it as a sustainable option compared to traditional materials. The review also showcases the diverse applications of these nano-composites in fields like packaging, biomedical devices, and environmental cleanup, emphasizing their alignment with circular economy principles. By examining the entire life cycle of these composites, from production to use and eventual disposal or recycling, the review underscores their role in supporting a circular economy. In light of the ongoing efforts by the scientific community and various industries to identify environmentally sustainable solutions, it is imperative to comprehend the synthesis, properties, and applications of nano cellulose-MMT composites. This understanding is essential for advancing sustainable processing for green material development.